Projects

PROJECTS


We pride ourselves on successful execution.

MECHANICAL ENGINEERING 
PROJECTS

We pride ourselves on successful execution of fabrication, construction and refurbishment projects on mechanical plant and equipment, structural steel and piping systems. 

Our experienced project management teams provide our clients with reliable and effective project execution; including programme and project management, procurement, planning, expediting, quality assurance and quality control, fabrication and construction management, safety management and trade supervision. 

We excel in delivering projects on-time, safely, within budget and to quality standards that meet or exceed clients expectations. 

We manage our operations in accordance with the ISO 9001:2015 quality management standard, ISO 3834 when applicable, ISO 14001, ISO 45001 and internal works instructions as incorporated within our ISO management standards, whilst ensuring that we also meet all customer required specifications and standards.
METHODOLOGY
We follow a risk-based, comprehensive, thorough and systematic approach to project management :
Project work instructions.
Project flow charts.
Project phase guides and supporting documentation.

Tender and Preparation Phase

  • Establish all information needed as per scope of work
  • Technical capability checklist
  • Evaluate commercial obligations and risks
  • Evaluate safety, quality and document control requirements
  • Quality control plan compilation
  • Perform kick-off meetings and establish communication matrix
  • Reporting & invoicing system compilation
  • Project documentation compilation
  • Departmental project filing.

Project Execution Phase

  • Appointments
  • Site establishment
  • Site controls implementation
  • Implementation of job card system
  • Project plan execution according to required deliverables, tasks and milestones
  • Continuous reporting and daily diaries as per created & reported job cards
  • Continuous safety risk assessments
  • Inspections and testing execution
  • Continuous management of change.

Project Close-out Phase

  • Mechanical completion evaluations
  • Handover for commissioning
  • Complete commercial obligations
  • Site clearance & demobilisation
  • Project report creation
  • Archiving.
PLANNING SYSTEMS
MS Projects is our preferred planning software and is implemented with an activity based job card management control system. Job cards reflect daily production targets and progress is fed back into the project plan at the end of each day. Daily diaries report on productivity daily and detailed reports reflect productivity on a weekly basis. Daily Progress Meetings, review status and action required regarding Safety, Quality and Risk Assessments.

Project Plans are developed based on the following key factors

  • Scope of work
  • Work Breakdown Structure (WBS)
  • Incorporate risks
  • Schedule activities and duration according to previous experience
  • Schedule milestones according to the WBS and quality control plan
  • Schedule resources to each task and according to budget.
WORK EXPERIENCE 

Components

  • Large bore piping, including HE Piping
  • Small bore piping
  • Instrumentation piping
  • Dragline booms
  • Burners
  • Centrifuges
  • Smelter hoods
  • Acid & water plants
  • Soot blower maintenance
  • Boiler walls and internals
  • HP & LP heater repairs
  • Structural components
  • Ash hoppers
  • Pressure vessels
  • Tanks
  • Plate work.

Materials

  • P235GH, P265GH
  • 15Mo3, 16Mo3
  • A106 Grade B
  • S355JR+AR
  • SANS 62
  • SANS 719
  • VRN 400
  • 15NiCuMoNb5-6-4
  • 14MoV6-3
  • 13CrMo4-5
  • 10CrMo9-10
  • 7CrMoVTi10-10 (P24)
  • X10CrMoVNb9-1
  • X10CrWMoVNb9-2
  • X20CrMoV11-1
  • X2CrNi18-9, X6CrNiMoTi17-12-2, X6CrNiMoNb17-12-2, X1CrNi25-21, X6CrNiNb18-10
  • TP304L, TP316L, TP310, TP347
  • C-276
  • SMO-254.

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